Rakhat Edelkhanov
Maintenance Manager
Aktau,Mangistau
Summary
Adept at spearheading maintenance initiatives, I enhanced equipment reliability and operational efficiency at Kazakhstan Pipe Threaders LLP by implementing cutting-edge preventive maintenance and predictive analytics. My leadership significantly reduced downtime, while my expertise in PLC programming and team management fostered a culture of continuous improvement and innovation.
Overview
11
11
years of professional experience
Work History
Maintenance Manager
Kazakhstan Pipe Threader LLP
07.2020 - Current
- Supervised employee performance, preventive maintenance, and safety.
- Optimized spare parts inventory management by identifying critical items and setting appropriate stock levels based on usage patterns.
- Improved equipment reliability by implementing a preventive maintenance program and managing repair schedules.
- Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
- Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
- Led the successful completion of major facility upgrades projects while adhering to budget constraints and timelines.
- Scheduled regular inspections of equipment and facilities to manage wear and tear.
- Reduced downtime by efficiently overseeing the maintenance team and prioritizing tasks according to urgency.
- Trained maintenance technicians to apply proper techniques and best practices and comply with safety protocols.
- Negotiated contracts with vendors for cost-effective procurement of parts and services, maintaining strong working relationships.
- Developed detailed maintenance budgets, effectively controlling expenses while ensuring optimal equipment performance.
- Conducted root cause analysis of recurring issues, devising long-term solutions that minimized future disruptions.
- Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
- Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
- Planned scheduled maintenance outages as part of preventive maintenance program.
- Managed a team of technicians, providing guidance and support for skill development and performance improvement.
- Established and documented protocols for preventive maintenance procedures, decreasing equipment issues, and reducing downtime.
- Created and submitted detailed reports to highlight maintenance activities and equipment performance.
- Mentored new hires in company procedures, safety protocols, and technical skills necessary for their roles as maintenance professionals.
Maintenance Analyst
Kazakhstan Pipe Threaders LLP
10.2017 - 06.2020
- Collaborated with cross-functional teams to identify opportunities for process improvement and increased efficiency.
- Improved internal knowledge sharing by developing comprehensive documentation outlining standard operating procedures for various tasks.
- Enhanced team collaboration by providing clear communication of complex findings through visualizations and reports.
- Implemented predictive analytics techniques that enabled proactive adjustments to business strategies based on emerging trends.
- Increased efficiency by streamlining data analysis processes and implementing automation tools.
- Created and managed project plans, timelines and budgets.
Automotion Technician
Kazakhstan Pipe Threaders LLP
07.2015 - 10.2017
- Determined layouts to install wiring in automated systems based on drawings and code specifications.
- Trained operators on the use of newly installed automation equipment, contributing to a seamless transition during implementation phases.
- Managed spare parts inventory for automated equipment, reducing lead times on critical repairs and minimizing downtime costs.
- Performed root cause analysis on automation-related issues, recommending corrective actions to prevent future occurrences.
- Collaborated with engineering teams to design and install automated systems for new product lines.
- Reduced machine downtime through regular maintenance and proactive troubleshooting of automation equipment.
- Assisted in the selection of hardware components for automation projects, resulting in cost-effective solutions.
- Reviewed drawings and code specifications to determine appropriate layouts for wiring installations in building automation systems.
- Participated in cross-functional meetings to provide input on potential areas of improvement within manufacturing operations using automation technologies.
- Increased production efficiency by implementing automation systems and maintaining equipment.
- Enhanced overall system performance by optimizing PLC programming and control logic.
Emergency Shutdown System (ESD) Electrician
KAZAZOT LLP
12.2014 - 04.2015
- Installed and wired electrical transformers, service panels, and circuit breakers.
- Installed, maintained, repaired, and tested equipment for electricity generation and utilization.
- Inspected electrical systems, equipment and components to identify hazards, defects, and repair requirements.
- Planned layout and installation of electrical wiring, equipment, and fixtures based on specifications and applicable code.
- Used testing instruments such as ohmmeters, voltmeters, ammeters, and multimeters.
- Performed routine and complex maintenance and repairs on various electrical equipment.
- Read and interpreted electrical, mechanical, and architectural drawings and electrical code specifications for wiring layouts.
- Inspected worksites and installations to verify compliance with state safety codes.
IT Technician
VerBulak LLP
09.2013 - 07.2014
- Maintained office PCs, networks and mobile devices.
- Set up PCs, projectors, and microphones for use in video conferencing rooms.
- Established, repaired and optimized networks by installing wiring, cabling and devices.
- Provided remote technical support, resolving issues quickly without requiring onsite visits whenever possible.
Education
Bachelor of Science - Industrial Automation
Kazakh National Technical University(Satbayev Uni)
Almaty, Kazakhstan07-2012
Master of Science - Industrial Automation
Kazakh National Technical University(Satbayev Uni)
Almaty, Kazakhstan07-2014
Bachelor of Science - Reliability Engineering & Asset Management
Manchester University
Manchester02-2021
Skills
- Preventive Maintenance
- Project management
- Equipment troubleshooting
- Maintenance planning
- Predictive maintenance
- Team leadership
- Vendor relationship management
- Electrical systems
- Continuous improvement
- Facilities maintenance
- Inventory monitoring
- Equipment inspection
- Spare parts inventory
- Employee performance assessment
- HVAC systems
- Lockout and tagout procedures
- Asset management
- Installation management
- Budgeting and cost control
- Decision-making
- SCADA development
- Instrumentation calibration
- Sensor technology
- AutoCAD proficiency
- Hydraulic systems
- Industrial networking
- Control systems
- Robotics integration
- Motion control
- PLC programming
- Industrial automation
- Problem-solving
- CNC machine troubleshooting
- Predictive maintenance techniques
Languages
kazakh
Native language
English
Advanced
C1
Russian
Advanced
C1
Software
STEP7
WINCC
TIA PORTAL
Timeline
Maintenance Manager
Kazakhstan Pipe Threader LLP
07.2020 - Current
Maintenance Analyst
Kazakhstan Pipe Threaders LLP
10.2017 - 06.2020
Automotion Technician
Kazakhstan Pipe Threaders LLP
07.2015 - 10.2017
Emergency Shutdown System (ESD) Electrician
KAZAZOT LLP
12.2014 - 04.2015
IT Technician
VerBulak LLP
09.2013 - 07.2014
Bachelor of Science - Industrial Automation
Kazakh National Technical University(Satbayev Uni)
Master of Science - Industrial Automation
Kazakh National Technical University(Satbayev Uni)
Bachelor of Science - Reliability Engineering & Asset Management
Manchester University
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